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raptor50

Thunder Tiger Raptor 30 and 50

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TT Raptor 30/50 Supplemental Assembly Manual - Ver 4.2 - 29 April 2002

Legal BS:
Author and Contributors are not resposible for anything.

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Known Trouble Spots
  1. The Tank may leak around the black rubber seal. Inspect and seal with silicone or Goop if necessary.
  2. There was a patch of clutches with metalurgical and machining flaws. The clutch shoes break and the head will spin while the engine idles.
  3. The clutch shoe to liner gap is excessive on some prebuild models. It should be 0.25mm (I think) on each side or a businesscard thickness wide.
  4. The clutch had a design flaw. See Section 9 for the fix.
  5. The fuel tank may rub on the back bottom of the frames. Look for chafing marks and insert tape and/or relief/sand the frame members.
  6. The two long setscrews in the tailrotor hub may pull out becaue of faulty assembly. Disassemble and reloctite everything. Even better get the solid tailhub. The setscrews align in the two filled holes on the tail rotor shaft and must be filed to a point.
  7. Ensure the two boom support to main frame and boom support to horizontal fin clamp screws do not penetrate into the fueltank sidewall or tailboom. Add a washer or cut off the tip of each screw (R30 only).
  8. Do not use the built in Pitch gage for initial setup as it's accuracy depends on correct linkage length. Buy a pitch gage, you will need it again.
  9. If you are using an aftermarket ARK muffler, DO NOT add an exhaust extension to it. (See the Raptor pics on what not to to). The metal pipe sticking out the back is unsupported for the last four inches and has holes drilled into it. It will break off 1/4 in from the metal part of the muffler.
    Read this before flying the ARF version of the Raptor!
  1. Lube the swashplate with teflon oil. Lube the mainshaft lightly with teflon oil
  2. Check and lube all bearings with teflon oil if required
  3. Turn the landing skid braces around for better ground handling
  4. Clean and loctite the carb control lever. Caution, do not overtighten nut as the carb barrel threads may strip. Loctite the carb barrel retaining screw.
  5. Check that the long bolt holding the R30 stock muffler (5) together is tight. Rotate exhaust outlet so exhaust gasses clear the skit and frames.
  6. Steps 16 and subsequent apply to the ARF version.
  7. Here is a Diagram to set up the linkages for 3d. Courtesy of ACE.

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Raptor Mods and Upgrades

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Raptor Setup for the Futaba 8U by Ted Wilds

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Special Engine Section

Or 'So Your TT36 Sucks'
  1. The TT36 is up to it's third different idle needle and second generation carb. Try a different needle from ace.
  2. Install the optional brass headshim. Retighten all bolts on engine.
  3. Install a cooling shroud extension to deflect air over the entire cooling fins of the cylinder head.
  4. Remove the carb and unscrew the main needle valve. Clean the passages and remainder of carb with alcohol to remove contaminants. Reassemble.
  5. Ensure the carb is fully seated on the engine. The O ring must be compressed.
  6. Loctite the carb retaining nut and throttle barrel screw.
  7. The main needle valve leaks. Remove the metal clip that prevents the needle valve from rotating. Slip a 1/2 in long piece of fuel tubing over the carb receptable and the needle valve.
  8. Use a Enya#3 or OS#8 plug.
  9. Using 15% fuel, turn out the main needle valve 2.5 turns from fully closed. Do not adjust the idle mixture until the high end is satisfactory.

  10. [ttmuffler]
  11. The factory R30 muffler has no internal baffles and provides minimal pressure to the fuel tank. Open the muffler by unscrewing the long bolt. Take a 3/4 in diameter washer and install it with two 3 mm lock nuts on the long bolt aft of the pressure fitting. Reassemble muffler. Lean the main needle about 1/2 turn to compensate for the additional pressure.
  12. Check to make sure the main fuel tank leaks only a small amount.
  13. It's a 50/50 crapshoot wether you get a good TT36. If all else fails sell the TT and buy an OS32SXH.

Fritz's Personal Raptor 50

Courtesy of Heliproz and Mastercard.
I initially wanted to build it completely stock but I can't ever leave things alone. Here are the specs for my personal R50. Upgrades and changes and the reasons why they were done follow.

Coming soon: Ultra basic radio setup

Also coming: Pictures (awaiting new digital camera)


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